Understanding the SZ Stranding Process in Fiber Optic Cable Production

FTTH Wire Production Line – State-of-the-art Manufacturing System

Have you realized that modern glass-fiber wire networks are capable of running at velocities of up to 190 m/min? This incredible efficiency is made possible by innovative manufacturing solutions tailored to swift output.

These systems are built to process diverse wire variants, such as service cables and compact buffered wires. Their space-saving construction, commonly less than 26 meters, renders them perfect for contemporary plants.

Seamless coupling with automated manufacturing systems ensures smooth performance. Through MES/ERP connectivity, these Fiber coloring machine assembly lines offer peerless accuracy and productivity. Thus, they are preferred for enterprises aiming to stay ahead in the telecommunication sector.

Introduction to FTTH Cable Production Line

Efficient fabrication processes play a vital role in addressing the increasing requirement for reliable connectivity. Such mechanisms are engineered to produce top-grade glass-fiber cables that power today’s connectivity grids. With advanced technology, they guarantee exactness and swiftness in all phases of the manufacturing process.

What is an FTTH Cable Production Line?

An FTTH production line constitutes a consolidated process for fabricating FTTH drop cables. These cables consist of uncoated strands reinforced with metal or fiber-reinforced polymer, merging with shielding casings. This produces a durable and efficient solution for fast digital connectivity.

The system is compatible with various substances, such as PVC, LSZH, and PE polymers. This flexibility ensures it accommodates varied market demands. Moreover, the 4-head fiber pay-off system delivers exact tension management, ensuring precision up to ±0.05N.

Why Choose Our Advanced Manufacturing System?

Our machinery excels for its precision and efficiency. Consider these highlights:

• Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
• Is compatible with LSZH, PVC, and PE casings for multiple purposes
• Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
• Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs

With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises striving to lead in the optical cable sector.

Core Attributes of Our FTTH Cable Fabrication Line

Contemporary production setups are revolutionizing the way fiber wires are made. Our high-tech system integrates exactness, performance, and modern advancements to yield top-quality results. Below, we explore the standout features that make our system a leader in the industry.

Precision Extruder and Adjustment Head

Fundamental to our operation is a customized 50mm extruder built to ensure meticulous dispersion of materials. This ensures consistent quality throughout each cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE resins.

With OMRON temperature control, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.

Powered Fiber Unwinding and Tension Regulation

Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.

This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.

Self-Operating Rewinding and Material Acquisition Mechanism

Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, saving time and reducing labor costs.

Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, delivering reliable and durable products.

Advanced Technology Behind the Production Line

Cutting-edge technology is reshaping the fiber optic manufacturing process. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.

Global-Standard Industrial Computerized Control Module

The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.

With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.

High Stability and Reliability with Famous Brand Components

Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.

Steel-reinforced wiring combined with sophisticated FIMT management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.

Integration with MES and ERP Systems

This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.

With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.

Uses of the FTTH Manufacturing System

Modern fabrication systems have redefined the process of building trustworthy fiber cables. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.

Manufacturing Home Drop Cables

Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.

Key features include:

• Combined FRP and diminutive steel wire payout to enhance strength
• Mobile mold support for quick configuration changes
• Compatibility with both indoor and outdoor specifications

Fabricating Compact Buffered and Free Tube Cables

It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.

Tailored Options for Diverse Cable Configurations

Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.

Key Gains from Our FTTH Production Line

Investing in advanced manufacturing systems brings significant advantages to fiber optic businesses. Such systems streamline processes, lower expenses, and produce premium results. The following highlights the primary advantages that position our system as the preferred option among manufacturers.

Improved Operational Speed and Yield

Our machinery operates at high velocity, reaching 7-9km/h outputs as per Fiber draw tower cable size, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.

Cost-Effective Fiber Optic Installation

Its efficient use of 35KW/h power curtails energy expenses. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Smooth and Reliable Cable Surface

Accurate extrusion guarantees an even and trustworthy finish on each cable, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.

Conclusion

State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.

Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.

Set to upgrade your manufacturing capabilities? Contact us today to explore tailored solutions that fit your requirements. Step into the future of optical cable production with our market-leading equipment.